Precision Molding

Delivering Medical Device Components to Exacting Standards.

Custom Molding Solutions
for Custom Medical Components

Don’t leave the molding of your vital Medical, Bio-Pharma and Life Sciences components to chance. Beacon MedTech Solutions leverages state-of-the art injection, insert and compression molding technologies to deliver the highest-quality parts time and again. Challenge us with your precise standards, and we’ll apply advanced expertise across molding applications to meet the need.

Turning Precision Molding Experience into Action

With an engineering-led approach, we manage the complexity of vital molded components across applications. All of our molding processes can be executed in an ISO-certified cleanroom to meet critical quality standards. We turn our deep tooling expertise into molding excellence.

Medical Injection Molding

With more than 25 machines up to 900 tons, Beacon MedTech Solutions delivers scalable medical injection molding solutions, specializing in engineered grade, high temperature and filled resins for a range of run sizes. Offering Class 8 Cleanroom Molding capacity, we minimize your risks by delivering high-quality parts on time and in compliance with strict ISO and FDA requirements.

Insert Molding

Tap into our team’s extensive experience in insert molding using both thermoplastic and thermoset materials. Offering design and material selection assistance for both the substrate and the finished part, along with an extensive supplier base and proven expertise in injection, transfer and compression molding processes, we ensure delivery of critical inserts.

Compression and Transfer Molding

Transferring our knowledge of thermoplastic resins to thermoset materials, we deliver precision molding of high-temperature thermoset materials.

Cleanroom Assembly and Kitting

For your component assembly and sub-assembly needs, we offer Class 7 cleanroom capabilities that include ultrasonic welding, heat staking, plasma etching, pad printing, die cutting and more. We offer full-service manufacturing and assembly leveraging integrated engineering and manufacturing technologies.

Engineering

Valuable expertise in part design and modeling, design for manufacturability and materials processing.

Tooling

Moldmaking and mold design with an emphasis in liquid silicone rubber, including managing tool building programs and transfer tools.

Liquid Injection Molding

Proven speed and ready capacity in liquid silicone rubber process technologies to help customers meet tight, unpredictable timelines.