DFM Plastics Engineering Services

Engineering Led.
Results Driven.

Plastics Engineering that Elevates Part and Product Performance

With unflinching deadlines and increasing market pressures, we know how vital it is to get your program right – the first time. Getting it right often requires extensive engineering evaluation. From part design to tooling to molding and assembly, we collaborate with you to ensure your product is designed for manufacturability (DFM) – managing the manufacturing and production details so that you can focus on new product innovations and business growth.

Contact our team of experts today to bring your Medical and Technology designs to life.

Get in Touch with Beacon MedTech Solutions

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What’s your manufacturing challenge?

Engineering Optimum Moldability

You know your product and its intended use. We know contract DFM engineering and manufacturing. Beacon MedTech Solutions’ highly experienced, highly skilled plastics engineers move quickly to bring your parts, products and devices to life.

Part Design & New Product Introductions

Whether you have an existing part design or need help taking your design across the finish line, Beacon MedTech Solutions can help. We focus on designing a part – and process – that delivers reliable, repeatable results. For those looking to quickly launch a new product, we offer rapid prototype tooling and 3D parts prior to ramping production. This ensures your components meet rigorous performance and quality standards – and end user expectations.

Mold Qualification and Part Verification

We follow the IQ/OQ/PQ validation process to ensure your part design, molding equipment and process meet critical industry and performance protocols. We seek your input throughout every step of the process to keep your program moving forward, and our talented metrology engineers leverage state-of-the-art equipment to ensure parts perform to spec.

Materials Engineering

When it comes to material selection, one size does not fit all. Our team of material experts brings deep knowledge and experience in specifying materials to meet your part or product’s performance criteria. From thermoplastics like nylon to thermoset materials like bulk and sheet molding compound (BMC, SMC) to liquid silicone rubber, we have what you need to optimize part performance.


Moldmaking and mold design with an emphasis in liquid silicone rubber, including managing tool building programs and transfer tools.

Liquid Injection Molding

Proven speed and ready capacity in liquid silicone rubber process technologies to help customers meet tight, unpredictable timelines.

Precision Molding

Advanced expertise in thermoplastic injection molding, insert and over molding, with capacity in Class 7 and 8 Cleanroom environments.

Post-Molding Assembly Solutions

Advancing OEM success with vertical integration of engineering, manufacturing and complex assembly under one roof.